






Custom Nylon Sports Gym Duffel Tote Bag
Material:420D nylon with PU coating (water-resistant)
Lining:Polyester (smooth, easy-clean)
Closure:Top zip closure (nylon coil)
Interior:3D gusseted pocket ()
Size:34.6 (W) x 20.1 (H) x 6.7 (D) cm
Capacity:4659 cm³ (~4.7 liters)
Weight:339g
Water Resistance:PU coated (water-resistant, not waterproof)
Colors:Pink, Black, Khaki, Olive, Light Khaki (5 stock)
MOQ:500 pcs (mix colors OK)
Sample:5-7 days custom / 48h existing
Production:15-18 days
Contact:mike@merrisbags.com
Material
This bag is made from 420D nylon with a PU (polyurethane) coating on the back side — the industry standard for mid-range gym bags, backpacks, and travel gear. The "420D" refers to the denier of the nylon fibers — 420 denier is thick enough to be durable and
abrasion-resistant, but light enough that the empty bag only weighs 339g. The PU coating is what makes the bag water-resistant — it causes water to bead up and roll off the surface rather than soaking through the fabric. A sudden rainstorm, a spilled water bottle, or sweaty
gym clothes will not penetrate the material. The interior is lined with smooth polyester that wipes clean with a damp cloth — important for a gym bag that will come into contact with sweaty clothes, wet towels, and protein powder spills. The zipper is a heavy-duty nylon coil
zipper that glides smoothly and resists jamming. The straps are double-layer nylon webbing with bartack reinforcement at the attachment points, tested to hold 10kg without deformation. The 3D gusseted interior pocket has its own zipper and side panels that give it depth — it
is like a small pouch built into the lining, with its own volume separate from the main compartment.
Product Parameters
Exterior Dimensions34.6 (W) x 20.1 (H) x 6.7 (D) cm
Interior Capacity4659 cm³ (~4.7 liters)
Exterior Material420D nylon with PU coating
LiningPolyester (smooth, wipe-clean)
ClosureHeavy-duty nylon coil top zipper
Interior Pocket3D gusseted () with zipper
Empty Weight339g (12.0 oz)
Load Test10kg (no strap deformation)
Water ResistancePU coated (water-resistant, not submersible)
Stock ColorsPink, Black, Khaki, Olive Green, Light Khaki
Description
This is the gym bag that does not look like a typical gym bag. Most gym duffels are bulky, boxy, and aggressively athletic-looking — fine for the locker room, but you would not want to carry it to a coffee shop after your workout. This bag has a sleeker, more tote-like
silhouette that transitions from gym to street without looking out of place. The 420D nylon is smooth and matte, not shiny or crinkly like cheap nylon bags. The 5 stock colors cover the spectrum: black for the minimalist, pink for women's fitness and yoga studios, khaki for
the casual gym-goer, olive green for outdoor and crossfit training, and light khaki for a softer, more neutral option. The 3D gusseted interior pocket is the feature that sets this bag apart from cheap alternatives — it keeps your phone, wallet, keys, headphones, and snacks
organized and accessible, so you are not digging through a pile of sweaty clothes looking for your keys. The zip closure keeps your belongings secure and prevents items from falling out when you toss the bag in your car or on the gym floor. At 339g empty and 4.7 liters
capacity, it is the perfect size for a change of clothes, a towel, a water bottle, and your essentials — not so big that it is cumbersome, not so small that you cannot fit what you need. It works for gym, yoga, dance, swimming, weekend trips, and even daily commuting.
Use For
- Gym and fitness centers — ideal for branded gym bags for members, personal training clients, and new member sign-ups.
- Yoga, pilates, and dance studios — sleek tote silhouette fits the wellness aesthetic, water-resistant fabric handles damp yoga clothes.
- Sports teams and athletic clubs — 5 color options match team colors, custom logo available for team branding.
- Weekend travel and overnight trips — fits a change of clothes, toiletries, and essentials. Zip closure keeps items secure.
- Daily commuting — water-resistant nylon protects belongings from rain, 3D pocket organizes essentials, sleek design works in office environments.
- Corporate wellness and fitness programs — branded gym bags for employee wellness initiatives, fitness challenges, and health fair giveaways.
Key Features
- 420D Water-Resistant Nylon: PU coating causes water to bead and roll off. Handles sweaty clothes, wet towels, spills, and sudden rain. Lightweight at 339g empty.
- 3D Gusseted Interior Pocket: with its own volume and zipper. Keeps phone, wallet, keys, headphones, snacks organized and accessible. No more digging through gym clothes.
- 5 Stock Colors + Custom: Pink, Black, Khaki, Olive Green, Light Khaki. Mix colors in one order at 500 MOQ. Custom Pantone and logo printing available.
- Sleek Tote Silhouette: Transitions from gym to street. Not bulky or boxy like traditional duffels. Works for gym, yoga, travel, and daily commuting.
- Heavy-Duty Construction: Nylon coil zipper, double-layer webbing straps with bartack reinforcement, 10kg load tested. Built for daily use.
