FACTORY CAPABILITIES

Merris Manufacturing Capabilities

Dongguan-based OEM/ODM bag factory with 120+ skilled workers, 6 dedicated production lines, 60,000+ pieces monthly capacity, and full in-house R&D, sampling, and quality control. ISO9001 and BSCI certified since 2013.

Factory at a Glance

Key operational metrics and capacity data for our Dongguan manufacturing facility.

120+
Skilled Workers
6
Production Lines
60,000+
Bags / Month Capacity
500
Minimum Order Quantity
30-35
Days Production Lead Time
7-14
Days Sample Development
8 hrs
Quotation Turnaround
2013
Year Established
Capability MetricSpecificationNotes
Factory Area5,000+ sqm (54,000+ sqft)3 floors: cutting, sewing, finishing & QC
Total Workforce120+ employees90+ production, 15+ QC, 10+ R&D/sales, 5+ management
Sewing Machines80+ industrial machinesLockstitch, overlock, bar-tack, button, zipper, RF welding
Production Lines6 dedicated lines2 backpack lines, 1 cosmetic bag line, 1 cooler/waist line, 2 flexible lines
Monthly Capacity60,000+ piecesVaries by bag complexity; simple totes up to 100,000/mo
Standard MOQ500 pieces per style/color300 pieces possible for simple designs at premium pricing
Sample Lead Time7-14 working daysSample fee credited on first bulk order of 500+ units
Production Lead Time30-35 days after PPS approvalExpedited 20-25 days available for rush orders
Quality StandardAQL 2.5 (major), AQL 4.0 (minor)Third-party inspection by SGS/Bureau Veritas available
CertificationsISO9001:2015, BSCIGRS available for RPET products; FDA compliant materials for cooler bags

Manufacturing Services

Full-spectrum OEM and ODM capabilities from concept to bulk production.

OEM Manufacturing

Produce bags exactly to your complete technical specifications, tech packs, blueprints, or physical reference samples. You retain full design ownership and IP.

  • Full tech pack execution
  • Custom material & hardware sourcing
  • Private label & custom branding
  • Design IP protection contract

ODM Manufacturing

Leverage our in-house R&D team to develop original bag designs based on your conceptual brief, target market analysis, or competitive benchmarking.

  • Concept & sketch development
  • Material & construction recommendation
  • 3D rendering & virtual mockups
  • Prototype refinement cycles

Custom Design & Prototyping

In-house design and sample workshop with dedicated pattern makers, sample sewers, and material specialists. From first sketch to approved pre-production sample.

  • Pattern making & grading
  • Material swatch sourcing
  • Multiple sample refinement rounds
  • Pre-production sample (PPS) approval

Bulk Production

6 dedicated production lines with skilled sewing operators, line supervisors, and inline QC. Capacity to handle 500-piece startup orders to 50,000+ piece enterprise bulk orders.

  • Cutting: die-cut & manual precision cutting
  • Sewing: lockstitch, overlock, bar-tack, RF welding
  • Printing: silkscreen, heat transfer, embroidery
  • Finishing: trimming, turning, quality inspection, packing

Quality Control

Three-stage quality inspection process: incoming material inspection (IQC), in-process quality control (IPQC), and final random inspection (FQC) per AQL 2.5 standards.

  • Incoming material verification
  • Inline production monitoring
  • Final AQL 2.5 random inspection
  • Third-party inspection coordination (SGS, BV, QIMA)

Shipping & Logistics

Flexible shipping options from our Dongguan factory to global destinations. Coordinate with your freight forwarder or arrange full DDP delivery to your warehouse.

  • FOB Shenzhen / Guangzhou / Yantian
  • LCL & FCL ocean freight coordination
  • Air freight for urgent orders
  • Customs documentation & compliance support

Production Process

Our standardized 5-stage manufacturing workflow ensures consistent quality and on-time delivery.

1

Material Sourcing & IQC

Source fabrics, hardware, zippers per spec. Incoming quality inspection verifies material weight, color, and compliance.

2

Cutting & Preparation

Die-cut or manual precision cutting. Pattern matching, fusing, and component preparation per production order.

3

Sewing & Assembly

Dedicated production lines with skilled operators. Inline QC at each station. Printing and embroidery integrated in-line.

4

Finishing & FQC

Trimming, turning, final inspection per AQL 2.5. Defect correction, functional testing (zippers, buckles, seams).

5

Packing & Shipping

Individual polybag, hangtag application, carton packing. Final carton inspection, loading, and shipping documentation.

Product Categories We Manufacture

Specialized production capabilities across 8 core bag categories with dedicated equipment and expertise.

Product CategoryMonthly CapacityKey Equipment / ExpertiseCommon Materials
Backpacks20,000+ pcsBar-tack machines, EVA foam molding, padded strap assembly600D/1680D polyester, ballistic nylon, RPET, canvas
Duffel Bags15,000+ pcsHeavy-weight sewing, shoe compartment assembly, waterproof zipperOxford fabric, 600D polyester, waterproof TPU coating
Cosmetic Bags25,000+ pcsRF welding, clear TPU/PVC fabrication, small component assemblyClear TPU/PVC, vegan leather, RPET, nylon
Cooler Bags10,000+ pcsRF welding, EPE/XPE foam lamination, PEVA lining, leak testing420D polyester, EPE foam, PEVA food-contact lining
Waist Bags15,000+ pcsElastic waistband assembly, small zipper installation, reflective taping420D/600D polyester, clear TPU, neoprene, RPET
Tote Bags30,000+ pcsHigh-volume flat sewing, handle reinforcement, custom printingCanvas, cotton, RPET, 600D polyester, non-woven
Wallets20,000+ pcsPrecision small-parts sewing, card slot assembly, RFID liningPU leather, genuine leather, vegan leather, fabric
Laptop Bags10,000+ pcsPadded compartment assembly, shockproof EVA molding, USB port integration1680D ballistic nylon, 600D polyester, PU leather, RPET

Ready to Partner with a Verified Bag Manufacturer?

Send us your tech pack, design concept, or product idea. Our engineering team provides a detailed production feasibility analysis and itemized quotation within 8 hours.

Request a Factory Quote
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